What Is Crevice Corrosion In Stainless Steel?

Crevice corrosion refers to the attack of metal surfaces by a stagnant solution in crevices, for example around the edges of nuts and rivet heads. When dust, sand and other corrosive substances are deposited on surfaces, they create an environment where water will accumulate and corrode the part.

What causes crevice corrosion?

Crevice corrosion is initiated by a difference in concentration of some chemical constituents, usually oxygen, which set up an electrochemical concentration cell (differential aeration cell in the case of oxygen). Outside of the crevice (the cathode), the oxygen content and the pH are higher – but chlorides are lower.

How do you get rid of crevice corrosion?

Eliminating gaps, such as those found in welds and joints, can help to reduce crevice corrosion risk. Ensuring complete drainage of vessels and removing electrolytes from surfaces can further reduce risk. Utilizing solid, non-absorbent gaskets can reduce risk at connections and equipment.

What is the difference between pitting and crevice corrosion?

Whereas pitting corrosion occurs across the surface of a component, crevice corrosion is associated with a crevice, be that one that forms around a fastener, washer or joint, in a sharp corner or in an area where the flow of a liquid is slowed i.e. a dead spot.

How can crevice be prevented?

Avoiding crevices in design

Keep junction points as wide open as possible. Avoid ‘designed in crevices’ that can be formed in flanged or bolted joints. Both metal / metal or metal / non-metal contacts can result in attack sites and so the use of insulating gaskets will not prevent crevice corrosion.

Is stainless steel susceptible to crevice corrosion?

Abstract. Crevice corrosion is a form of localized corrosion on hard-to-reach metal surfaces, such as interstices in which a solution is trapped and not renewed. Unlike some alloys, including stainless steel, aluminium is not very sensitive to crevice corrosion.

What design feature will reduce crevice corrosion?

Preventing Crevice Corrosion

using welded butt joints instead of riveted or bolted joints; incorporating non-absorbent gaskets made of Teflon; and. using higher alloys that more strongly resist crevice corrosion.

How do you test for crevice corrosion?

Crevice corrosion ASTM G78 test method

The test involves the application of castellated washers (MCAs) to the surface of the specimen, usually with 20 contact points on each washer in a chloride-containing environment (seawater) for a test duration of up to 30 hours (typically 24 hours).

What is the example of crevice corrosion?

Crevice corrosion is caused on contact of metals with metals or metals with nonmetals, for example, gaskets, couplings, and joints. It may occur also at washers, under barnacles, at sand grains, under applied protective films, and at pockets formed by threaded joints.

What are the 3 types of corrosion?


  • Uniform Corrosion. Uniform corrosion is considered an even attack across the surface of a material and is the most common type of corrosion. …
  • Pitting Corrosion. …
  • Crevice Corrosion. …
  • Intergranular Corrosion. …
  • Stress Corrosion Cracking (SCC) …
  • Galvanic Corrosion. …
  • Conclusion.

What often causes pockets with corrosion grooves?

Fretting Corrosion

Occurs when there is repeated wearing, weight and or vibration on an uneven, rough surface. Resulting in pits and grooves on the surface. This type of corrosion is typically found in rotation and impact machinery, bolted assemblies, bearings, and surfaces exposed to vibration during transportation.

How do you prevent pitting corrosion on stainless steel?

Pitting corrosion can be prevented through:

  1. Proper selection of materials with known resistance to the service environment.
  2. Control pH, chloride concentration and temperature.
  3. Cathodic protection and/or Anodic Protection.
  4. Use higher alloys (ASTM G48) for increased resistance to pitting corrosion.

Which of the following designs should be avoided to control corrosion?

Cold and hot spots should be avoided. Superheated spots are prone to thermogalvanic corrosion and cold spots can enhance local condensation, which leads to corrosion. Therefore, the thermal gradient should be kept to a minimum.

Why can stainless steel rust when there is a crevice or pile of sand on it?

The damage mechanism for crevice and pitting corrosion is the same result: the passive Cr2O3 layer is damaged, and the chloride ion forms hydrochloric acid within the pits/crevices, thereby enlarging the pits and crevices over time.

Is stainless steel corrosion?

In summary, stainless steel does not rust because it is sufficiently reactive to protect itself from further attack by forming a passive corrosion product layer. (Other important metals such as titanium and aluminum also rely on passive film formation for their corrosion resistance.)

Are pitted stainless steel pots safe to use?

According to most accounts, a pitted pan is still safe to use and will not lose its function though of course, it won’t look as good as before. The chromium in the stainless steel would already have formed a new layer of chromium oxide layer over the pits and in theory, your pot is as corrosion resistant as before.

Is crevice corrosion fast?

In such a scenario, the entire surface within the crevice can corrode at a rapid rate. … It is important to remember that crevice corrosion can occur at lower temperatures than pitting corrosion because less effort is needed to create a “pit” beneath the geometric crevice (e.g., the tube clamp).

Can stainless steel become pitted?

Stainless steel is easier to keep clean than regular steel, and it’s more rust resistant. Stainless steel is easier to keep clean than regular steel, and it’s more rust resistant. … Chlorine can damage that layer and cause a condition called pitting, and pitted stainless steel can’t be repaired.

How does pitting corrosion occur in stainless steel?

What Causes Pitting Corrosion? Pitting corrosion occurs when the cathode (damaged coating) is large and the anode (exposed metal) is small. Typically the surface protection layer or film becomes the cathode when it is damaged and cracked. A small area of metal is then exposed and becomes the anodic.

What causes stress corrosion cracking in stainless steel?

The combination of tensile stress and a specific corrosive environment can crack stainless steels. This mode of attack is termed stress corrosion cracking (SCC). The most common environmental exposure condition responsible for SCC of stainless steels is the presence of chlorides.

What are the four types of corrosion?


  • Types of Corrosion.
  • Corrosion Rate.
  • Steel Corrosion.
  • Galvanic Corrosion.

What two substances cause iron rusting?

The iron reacts with water and oxygen to form hydrated iron(III) oxide, which we see as rust. Iron and steel rust when they come into contact with water and oxygen – both are needed for rusting to occur.

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